The Howfit 200-ton high-speed precision punching machine is a kind of mechanical equipment with high-efficiency production capacity and excellent performance. This article will deeply discuss the mechanical structure, control system, punching principle and technology development trend of the punch press from the perspective of engineering technology, and provide specific cases and comparisons.
1. Mechanical structure
The mechanical structure of the 200-ton high-speed precision punching machine is the basis for its performance and precision. It uses a solid cast iron frame and bed to ensure the stability and rigidity of the machine. Its workbench has a large area and can accommodate larger workpieces. It is suitable for auto parts, electrical parts, industrial refrigeration equipment accessories and other fields.
In the mechanical structure, the maintenance of the center column and the slider guide column is very important. Keeping them clean frequently can avoid scratching the mechanical surface and maintain the accuracy of the machine tool. In addition, the regular replacement of the circulating oil of the machine tool is also the key to maintaining the normal operation and precision of the machine tool.
2. Control system
The control system of the high-speed precision punching machine plays a key role in ensuring the stable operation of the machine tool and the punching accuracy. The punch press adopts a potentiometer with adjustment function, which can adjust the speed of the main motor. When punching different parts, the speed is corrected by the electromagnetic counter to improve the punching accuracy.
In addition, the punch press is also equipped with an external control key switch and a machine adjustment key switch, which are used to control the feeding switch and mold fault signal. This ensures the control and monitoring of these signals during the official stamping process, increasing work safety.
3. Punching principle
The punching principle of the high-speed precision punching machine is to drive the rotation of the flywheel through the motor, and move the punch relative to the workpiece to achieve punching. The nominal force of the punch press is 220 tons, the stroke is 30mm, and the number of strokes is 150-600 times per minute. This high-speed continuous impact can quickly complete the blanking of the workpiece and improve production efficiency.
4. Technology development trend
With the development of the manufacturing industry and changes in demand, the technology of high-speed precision punching machines is also constantly evolving. Here are some technology trends:
1. Digitalization and automation control: With the advancement of Industry 4.0, punching machines will become more and more digitalized and automated. By adding sensors and intelligent control systems, data collection, analysis and remote monitoring are realized to improve production efficiency and quality.
2. High-speed precision blanking technology: With the continuous improvement of materials and processes, high-speed precision blanking technology will be further improved. High-speed impact force and precise control system will achieve higher precision and shorter punching time.
3. Energy saving and environmental protection technology: energy saving and environmental protection is a hot topic at present, and it is also one of the development trends of punching technology. Reduce energy consumption and environmental pollution through optimal design and use of energy-saving equipment.
Specific case:
An auto parts manufacturing company introduced a 200-ton high-speed precision punching machine for the body punching process. In the past, the company used traditional punch presses for stamping, which had low production efficiency and average precision.
Through the introduction of high-speed precision punching machines, production efficiency has been significantly improved. The high-speed continuous impact force of the punching machine makes the punching process faster, and hundreds of punching operations can be completed per minute. At the same time, the precise control system ensures the accuracy of punching, making the punching size more consistent and accurate.
In addition to increased productivity and precision, the company has also saved energy and material costs. The optimized design and energy-saving equipment of the high-speed precision punching machine have reduced energy consumption by 20%, and the waste of materials has been reduced due to the precise control system.
Compared:
Compared with traditional punching machines, 200-ton high-speed precision punching machines have obvious advantages. First, the high-speed continuous impact force improves production efficiency and shortens punching time. Secondly, the precise control system ensures the accuracy and consistency of blanking, reducing the defective rate. In addition, energy saving and environmental protection technologies also reduce energy consumption and environmental pollution.
Summarize:
The 200-ton high-speed precision punching machine is a kind of mechanical equipment with high-efficiency production capacity and excellent performance. Through optimized mechanical structure, precise control system and high-speed punching principle, it can realize fast and precise punching operation. With the continuous development of technology, high-speed precision punching machines will become more and more digitalized, automated, and focus on energy conservation and environmental protection. Specific cases and comparisons illustrate the advantages of high-speed precision punching machines over traditional punching machines.
Post time: Jun-30-2023