This article will discuss in-depth the mechanical structure, control system, cutting principle and technical development trend of the toggle high-speed precision press from the perspective of engineering technology, and provide readers with actual cases and performance comparisons. We will describe in detail the internal structure and working principle of this high-speed press, as well as its advantages and limitations in industrial applications, hoping to provide really useful information for those who study and use this type of equipment.
1. Mechanical structure
Knuckle-joint high-speed precision press is a kind of mechanical equipment similar to C-type press, which is composed of body, worktable, slider, toggle frame, forced transmission device and control system. Among them, the elbow bracket is the core part of the equipment, which plays the role of driving the slider forward and back. The toggle bracket is composed of a display swing rod and a turning handle. During the pressing process, the operation of the crank mechanism is realized, so that the slider moves downward and exerts force.
In addition, the toggle high-speed precision press is also equipped with a complete set of hydraulic transmission system, including hydraulic pumps, hydraulic motors, hydraulic cylinders, oil tanks, hydraulic valves, pressure gauges and controllers. The function of the hydraulic transmission system is to provide pressure and force, and to control the magnitude and duration of pressure. This system handles precise cycle processes such as compensation, adjustment, and automatic control, and is widely used in high-speed presses.
2. Control system
The toggle type high-speed precision press has a high degree of automation, and the control system is also very important. The control system of the equipment mainly includes mechanical control system and electrical control system. The machine control system controls the up and down movement of the slider through the operation of the toggle bracket, while the electrical control system controls the time and degree of the action.
The electrical control system mainly includes PLC control system, servo motor control system and numerical control system. The electrical control system enables the high-speed press to achieve precise control and smooth operation, and these functions are all integrated to make the high-speed press more flexible and precise than other types of equipment.
3. Cutting principle
The toggle high-speed precision press is a mechanical device mainly used for cutting, pressing and forming thin plates. It exerts high-speed impact force through the slider and repeats the rapid operation, which can make the metal material into the desired shape precisely and accurately. The knives of the toggle-type high-speed precision press can quickly rush out of the reserved area of the workpiece to complete the cutting and biting, making the forming plan more orderly and accurate. The most common applications include the automotive industry, the electronics industry, and manufacturing, where they are used in a variety of ways.
4. Technology development trend
The technological development in the field of toggle high-speed precision presses is very fast. With the improvement of technology level and the change of industrial demand, toggle high-speed precision presses are constantly becoming more intelligent and analytical. The future trend is the use of advanced materials and the direct continuous production of manufacturing materials, balancing between product specialization and volume industrialization. Knuckle-type high-speed precision presses are developing toward greater production capacity and a higher degree of automation, while also taking into account the accuracy and quality of the product.
5. Specific cases and performance comparison
There are many application cases of toggle-type high-speed precision presses, such as being widely used in the automotive industry for the manufacture of automotive parts (such as door hinges and rows of engine covers) and sheet metal molds for the periphery of the automotive field. It is also widely used in various industries such as electronic manufacturing, medical equipment, computer accessories, mobile phone accessories, glasses, clocks and watches. Compared with other traditional machinery (such as punch presses and mechanical grinders), toggle high-speed precision presses have high precision, high speed, high degree of process automation, and better performance in terms of intelligence. However, compared with other advanced equipment such as five-axis machining centers and laser cutting machines, there is still room for improvement in the production efficiency and flexibility of toggle-type high-speed precision presses.
In summary, the toggle high-speed precision press is a very powerful piece of metalworking equipment that is widely used in a variety of manufacturing industries. Its mechanical structure and control system make it have precision and stability, and it has excellent performance in cutting principle. We can foresee that the future development trend of this equipment will be high speed, intelligence, production line and environmental protection.
Post time: Jun-01-2023